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About the Client: International Flavors & Fragrances is a $8 billion market capital company and global leader and creator of flavors and fragrances used in a wide variety of consumer products with sales, manufacturing and creative facilities in over 30 Countries. IFF India is a 100% owned subsidiary of IFF Inc.
Project: Manufacturing plant for Flavors and Fragrances.
Location of the Project: Besten have worked on many projects of IFF, but the project described below is located at SIDCO industrial estate, Thirumudivakkam, Chennai for the manufacture of fragrances.
Land Area: 1 Acre
Built-up Area – Factory Buildings: 2500 Sq.Mtrs
About the Project: IFF India Pvt. Ltd was manufacturing fragrances in this plant for quite some time. IFF wanted to increase the manufacturing capacity of the plant without increasing the constructed area due to statutory limitations of the allowed built-up area. The plant was already brimful with inward and outward storage, manufacturing equipment and factory office. The only option was to re-engineer the total manufacturing process and the plant layout to try and see whether increasing the production capacity is if at all possible.
Besten closely worked with the projects and operations division of IFF and carried out the complete design & detailed engineering to create a benchmark project at a very economical cost to increase the production several times than targeted at a very economical cost.
The project was highly successful in meeting the set goals that IFF asked Besten to implement the same strategy for the flavor manufacturing plant at St. Thomas Mount, Chennai which was also completed subsequently.
Besten provided the following design services for the Project
● Master Planning ● Structural Design ● Building Rehabilitation ● MEP Design ● Detailed Engineering ● Plant and Process Re-Engineering ● Process piping ● Instrumentation ● Laid Down Drum Rack Systems ● Cold Storages ● Hot Rooms ● Solvent Storage ● CIP Systems ● Material Handling Systems ● Procurement and Tendering Support ● Statutory Approval Drawings and Documentation for Local Authorities and PESO
Utilities and Services
● Compressed Air ● Electrical System ● Effluent Treatment ● Sewage Treatment ● Air-conditioning ● Raw Water Collection, Storage, Treatment and Distribution System ● Rainwater Harvest System ● Process Ventilation System ● Fire Risk Management System